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DISCOVERY Roll Inspector: 100% Print Perfection for Roll-to-Roll Production.
Welcome to the future of flawless roll-to-roll print production. Elevate your operations with DISCOVERY Roll Inspector, the ultimate solution for monitoring 100% of your print runs with precision and efficiency.
Sitting in between the printer and the finishing equipment, Roll Inspector uses high-resolution cameras and sophisticated image processing software to scan and inspect every inch of your web, at blistering speeds up to 1,000 feet per minute, providing:
- Universal Compatibility: Seamlessly integrates with all high-speed digital web printers, ensuring a smooth transition into your existing workflow.
- Defect Detection: Identify and eliminate streaks, voids, and toner blobs in defined areas, guaranteeing impeccable print quality and reducing costly reprints.
- Robust Read Software: Ensure readability with our advanced software supporting OCR, 1D & 2D Barcodes, Postal Codes, and MICR.
- High-Speed Capture: Capture data and images at run speeds up to 1,000 feet per minute, maintaining accuracy even in high-paced production environments.
- Auto Job Modes Changing: Effortlessly switch between multiple jobs within the same roll, optimizing your production processes and minimizing downtime.
- Operator Alerts: Receive instant notifications when images are displayed or errors are detected, enabling swift corrective action and minimizing disruptions.
- Auto Web Image Capture & Display: Enhance operator efficiency with automatic web image capture and display, complete with alerts for review and sign-off.
- Quality Control Retention: Keep a comprehensive record of every x repeats/pages along with key attributes, facilitating thorough quality control analysis.
- Printer Stop Capability: Take control of your production environment by enabling printer stop when defined error thresholds are exceeded, preventing further defects.
Why Choose DISCOVERY Roll Inspector?
- Cost-Effective Precision: Minimize reprints and maximize efficiency, ensuring every print run meets the highest standards.
- Versatility: Tailored for web (roll to roll) equipment, DISCOVERY Roll Inspector adapts to your specific printing needs.
- User-Friendly Interface: Intuitive controls and real-time alerts empower operators to make informed decisions swiftly.
- Seamless Integration: Easily incorporate DISCOVERY Roll Inspector into your existing setup without disrupting your workflow.
Elevate your printing game with DISCOVERY Roll Inspector and:
- Boost your brand reputation: Deliver consistently flawless print quality that exceeds client expectations.
- Optimize production: Minimize downtime, waste, and reprints, driving significant operational savings.
- Empower your team: Provide operators with real-time data and actionable insights for optimal performance.
- Gain a competitive edge: Future-proof your business with cutting-edge print quality control technology.
Don’t settle for anything less than print perfection. Contact us today and unlock the full potential of your roll-to-roll printing operation!
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If a front and back mismatch or out of sequence page is detected, DISCOVERY Roll Inspector immediately issues an audible alarm to alert the operator of a possible error. If multiple errors are detected or if they reach a specified threshold, then the press can be stopped for further investigation, preventing further loss in production and waste. A full audit log is kept throughout the process and is integrated with the DISCOVERY system on the Inserters. This allows the mail-pieces in error to be out-sorted and flagged for a reprint – ensuring that document integrity is always being maintained.High Cotton