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DISCOVERY Roll Inspector: 100% Print Perfection for Roll-to-Roll Production.
Welcome to the future of flawless roll-to-roll print production. Elevate your operations with DISCOVERY Roll Inspector, the ultimate solution for monitoring 100% of your print runs with precision and efficiency.
Sitting in between the printer and the finishing equipment, Roll Inspector uses high-resolution cameras and sophisticated image processing software to scan and inspect every inch of your web, at blistering speeds up to 1,000 feet per minute, providing:
- Universal Compatibility: Seamlessly integrates with all high-speed digital web printers, ensuring a smooth transition into your existing workflow.
- Defect Detection: Identify and eliminate streaks, voids, and toner blobs in defined areas, guaranteeing impeccable print quality and reducing costly reprints.
- Robust Read Software: Ensure readability with our advanced software supporting OCR, 1D & 2D Barcodes, Postal Codes, and MICR.
- High-Speed Capture: Capture data and images at run speeds up to 1,000 feet per minute, maintaining accuracy even in high-paced production environments.
- Auto Job Modes Changing: Effortlessly switch between multiple jobs within the same roll, optimizing your production processes and minimizing downtime.
- Operator Alerts: Receive instant notifications when images are displayed or errors are detected, enabling swift corrective action and minimizing disruptions.
- Auto Web Image Capture & Display: Enhance operator efficiency with automatic web image capture and display, complete with alerts for review and sign-off.
- Quality Control Retention: Keep a comprehensive record of every x repeats/pages along with key attributes, facilitating thorough quality control analysis.
- Printer Stop Capability: Take control of your production environment by enabling printer stop when defined error thresholds are exceeded, preventing further defects.
Why Choose DISCOVERY Roll Inspector?
- Cost-Effective Precision: Minimize reprints and maximize efficiency, ensuring every print run meets the highest standards.
- Versatility: Tailored for web (roll to roll) equipment, DISCOVERY Roll Inspector adapts to your specific printing needs.
- User-Friendly Interface: Intuitive controls and real-time alerts empower operators to make informed decisions swiftly.
- Seamless Integration: Easily incorporate DISCOVERY Roll Inspector into your existing setup without disrupting your workflow.
Elevate your printing game with DISCOVERY Roll Inspector and:
- Boost your brand reputation: Deliver consistently flawless print quality that exceeds client expectations.
- Optimize production: Minimize downtime, waste, and reprints, driving significant operational savings.
- Empower your team: Provide operators with real-time data and actionable insights for optimal performance.
- Gain a competitive edge: Future-proof your business with cutting-edge print quality control technology.
Don’t settle for anything less than print perfection. Contact us today and unlock the full potential of your roll-to-roll printing operation!
SOLUTIONS
Print Quality
Inspect areas for defects such as streaks, voids, toner blobs in defined areas
READ MOREJob Integrity
Verifies sequencing, correct base stock, duplex match verification and much more
READ MOREError Reporting
Full error / production reporting, web viewing with zoom and QC Retains features
READ MOREIf a front and back mismatch or out of sequence page is detected, DISCOVERY Roll Inspector immediately issues an audible alarm to alert the operator of a possible error. If multiple errors are detected or if they reach a specified threshold, then the press can be stopped for further investigation, preventing further loss in production and waste. A full audit log is kept throughout the process and is integrated with the DISCOVERY system on the Inserters. This allows the mail-pieces in error to be out-sorted and flagged for a reprint – ensuring that document integrity is always being maintained.
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