Discovery Roll Inspector

Combined Data Verification and Print Quality Inspection

• Discovery Roll Inspector utilizes sophisticated software tools to simultaneously analyse multiple areas of interest (AOIs) and apply multiple quality tests per page.
• Performs highly complex inspection analysis for variable data printing applications that have no set, recurring, or predictable formats by combining multiple verification tests on a specific page as required. For example by reading a “page 1” marker, Roll Inspector can “conditionally” perform Address verification and validate the IMB code printed on page 1.
• Instantly detect print defects such as ink spots, toner streaks, voids, color variations, and image/barcode quality issues. Check readability of barcodes, text, postal codes, and MICR lines as well as performing sequence, alignment, data verification, and matching verifications for a variety of highly complex, data intensive and variable documents

Un-interrupted inspection for multi-job print runs

• Multiple jobs can be run continuously, one after another, without the need to stop the print line or any operator interaction
• When a defect is detected, a zoomed in view of the defect is displayed and highlighted. An indication of the defect is given and the operator must view the image and declare it good or bad. The printer is NOT STOPPED unless the operator ignores too many defects, or the system is configured to stop after a set number of defects
• All QC retained and defect images are stored with associated date and time stamp, machine ID, and operator ID. All images can be reviewed at a later date or when a customer wants proof of print quality

Complete, cost effective all-in-one solution

• Available as a complete, all-in-one solution from one vendor
• Roll Inspector includes a self-contained module with a PC controller, two large touch screen monitors (one for each side of the web), cameras, and lighting – all within a footprint of 4 feet (1.2m)
• Handles roll-to-roll, roll-to-sheet, and roll-to-fanfold configurations
• Collects inspection data for comprehensive management and performance reporting
• Includes installation, training, and ongoing support to ensure all inspection requirements are met.